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目 录 Contents
1. 概述 Summary ........................................................................................................................ 5
2. 设计依据 Design Gist ........................................................................................................... 5
2.1 生产工艺基本要求 Basic Requirement of Production Process . .... 5
2.2 现场基本技术条件 Basic Field Technical Condition . ............ 6
2.3 责任范围 Responsibility Scope ：. ............................. 6
3. AGV 装配输送系统概述 AGV Assembly & Transportation System
Summary ........................................................ 7
4. 自动导引车 AGV系统技术指标 Automated Guided Vehicle AGV System
Technical Specification ..................................... 9
5. AGV 工作过程描述 AGV Working Process Description ........ 11
6. 发动机装配升降工作台 Engine Assembly Lifter Worktable ........................................... 14
6.1 伸缩套筒式升降工作台 Extension Sleeve Lifter Worktable . ..... 14
6.2 剪式液压机构升降工作台 Scissor Hydraulic Lifter Worktable . .. 16
6.3 托盘底面距发动机最高点距离与升降平台高度关系计算 Calculation on
the Relation Between Distance from Pallet Bottom to Engine Zenith and
Height of Lifter Table ......................................... 19
7. 后悬装配举升装置 Rear Suspension Assembly Lifting Equipment ......................................... 22
7.1 伸缩套筒式升降工作台 ....................................... 22
7.2 剪式液压机构升降工作台 Scissor Hydraulic Lifter Worktable . .. 24
7.3 升降平台上平面到地面的高度计算 Calculation on the Height from the
Plane of the Lifter Table to the Ground ........................ 26
8. 不同轴距车体装配实现 Body of Different Wheelbases Assembly
Realization .................................................. 28
9. AGV 动态装配解决方案 AGV Dynamic Assembly Solution .. 29
10. AGV 主要设备 AGV Main Equipment . ......................... 29
10.1 AGV（LGV）车载控制器 AGV（LGV）Vehicle Controller ......... 29
10.2 AGV（LGV）驱动系统 AGV（LGV）Drive System . ................. 30
AGV 装配线系统
10.3 导航系统 Navigation System . ................................ 30
10.4 在线自动充电系统 online Automatic Charge System ............ 32
10.5 无线局域网通讯系统 Wireless LAN Communication System . ...... 33
10.6 驱动控制系统 Drive Control System .......................... 34
10.7 非接触防碰装置 Non-contact Bumper Device ................... 35
11. AGV 安全系统 AGV Safety System . ........................ 35
11.1 非接触防碰装置 Non-contact Bumper Device ................... 35
11.2 接触式防碰装置 Contact Bumper Device . ...................... 36
11.3 离线保护系统 Offline Guarding System . ...................... 36
11.4 信息交互系统 Information Exchange System . .................. 36
11.5 紧急停车系统 Emergency Stop System ......................... 37
11.6 多 AGV避碰 Multi-AGV Collision Prevention . ................. 37
12. AGV控制台和调度管理系统 AGV Console & Dispatching Management
System ........................................................ 37
12.1 AGV控制台 AGV Console ..................................... 37
12.2 调度管理系统 Dispatching Management System ................. 38
13. AGV 车载控制系统和数据采集 AGV Vehicle Control System & Data
Collection ..................................................... 40
14. 导航线的铺设 Navigation Line Paving . ........................ 41
15. AGV系统特点 AGV System Characteristics . ................ 42
15.1 高速无线局域网的建立和应用 Setup and Application of High-speed
Wireless LAN ................................................... 42
15.2 AGV运行的灵活性 Flexibility of AGV Running ................ 43
15.3 高精度导航系统 High Accuracy Navigation System . ............ 43
15.4 友好的人机界面 User Friendly Human Machine Interface . ...... 44
15.5 完善的自诊断系统 Perfect Self-diagnosis System . ............ 44
15.6 AGV可靠性措施 Measures on AGV Reliability ................. 44
15.7 在线快 速自 动充 电方 法和快 速充电电池 的应用 online Automatic
Instant Charge Method and Application of Instant Rechargeable Battery
AGV 装配线系统
............................................................... 46
15.8 故障修复时间（ MTR）Mean Time of Repair （MTR） ............. 47
AGV系统的故障修复时间有两类： There’re two kinds of MTR for AGV
system: ........................................................ 47
15.9 平均无故障时间（ MTBF ）Mean Time To Failures （MTTF） ....... 48
16. AGV运行路线图 AGV Running Route Graph . ................. 48
16.1 装配线 AGV运行布局图 Assembly AGV Running Layout .......... 48
16.2 样机车间 AGV运行布局图 Sample Workshop AGV Running Layout . 48
18. 环行装配线 AGV系统设备清单 Circular Assembly AGV System
Equipment List . .............................................. 51
19. 项目进度 Project Schedule ................................ 53
20. 培训 Training ............................................. 53
20.1 培训人员的范围、数量及时间 Scope, amount and time for training
people ......................................................... 54
20.2 培训的内容 Training content . ............................... 54
21. 售后服务 After-sale service . ............................. 55
